It may seem that successful loggers instinctively know whether their operations are ontrack to meet production targets and turn a profit. The reality, however, is that these instincts are typically honed through the meticulous tracking of key statistics. These metrics will likely vary from one business to the next but will share some common themes that allow owners to course-correct and improve operational efficiency overtime.
Taking the time to identify the statistics that are most critical for your particular logging operation is crucial because:
They can help you understand the difference between production and productivity.
They help you allocate your equipment and operators to maximize productivity.
They help you and your team see patterns of inefficiency so that you can work together to correct the inefficiencies.
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For nearly two decades, Caribou Software has been developing and supporting efficiency enhancing software solutions specifically for timber producers and small to midsized sawmills across the US and Canada.
We offer a suite of products designed to streamline load ticket, time sheet, and rate gement processes, improve efficiency and accuracy, and increase the overall professionalism of the 300+ loggers and mills that use our software.
In today’s competitive markets, it’s critical for business owners to understand the productivity and profitability of their operations, and that’s exactly what our solutions are designed to help you do!
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In the span of 10 to 15 years, our lives have been transformed by mobile "phones" that have become our TV, radio, alarm clock, planner, newspaper, camera and much more. So why are loggers so reluctant to incorporate thier phones into critical everyday work flows for things like time sheet and load ticket tracking, while insisting on continuing to use pen and paper?
The good news is - all these reasons are surmountable! Caribou has developed tools to extend The Logger's Edge core office system load ticket and time sheet tracking out into the woods via mobile digital data entry software tools that works on Android or Apple devices.
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Equipped with knowledge about best practices, effective systems and methods, and the right tools in your office, monitoring the economics of your business doesn’t have to be an overwhelming task.
Your employees, family, and the mills with whom you work, count on you to run a profitable logging operation. It’s imperative that you have the right tools in the woods and in the office to do so. Otherwise, you may just have an expensive hobby on your hands.
Gathering, Analyzing Logging Business Metrics Effectively
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I’ve met some extraordinarily astute, successful logging and sawmill entrepreneurs in these last 15 years who could run circles around many of the multinational corporate professionals with whom I worked in my prior life. These entrepreneurs have figured out the business metrics they need to monitor in order to compete successfully, and they’ve implemented efficiency-enhancing data management tools to collect and deliver that data. I’ve also met some very hardworking, successful forestry business owners who run their business mostly by “braille”—blind to their key business metrics. They work 10-12 hours a day, and operate on a hope and a prayer that their hard work will pay off, too short of time to keep an eye on their numbers. The last thing they have time to do is spend countless hours gathering data. But tracking your data doesn’t have to be daunting if you approach it pragmatically.
From Woods to Office: Ticket Tracking Gone Digital
For logging contractors hauling thousands of truckloads of timber a year, ranging in value from $500 to $1,500 or more, it’s remarkable in this age how manual that process still is. And it’s remarkable how fraught with error it can be. Here’s how one logging contractor in Minnesota addressed that problem.
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In the office Carlson uses Caribou’s Logger’s Edge Software, which allows them to set up all the jobs with the corresponding delivered prices as well as landowner and trucker pay rates. That system is the central system where all the product, destination, truck, and other setup lists are maintained. The Loggers’ Edge is where all load ticket data are stored and processed to auto-create the pay statements, revenue reconciliation reports, and job profit and production reports each week.
In the woods, each of the crews now has an Android tablet that runs Caribou’s “E-Logger.” If a crew moves onto a new job or starts working for a new mill, that information gets entered into the Logger’s Edge, and then the trucker or crew supervisor simply taps a button on his app to “Get the Latest setup Data” while he’s still in cell range. When a trucker arrives on a job site, he enters his load into the E-Logger, which they generally keep in a crew cab at the job site. The device assigns a unique sequential load ticket number, a time stamp, and a GPS coordinate automatically, and he simply selects the job, mill, etc. using the pre-populated drop-down lists on his app. He can then print multiple copies of his ticket to a portable blue-tooth receipt printer. He provides one of the copies to the scale attendant at the receiving mill when he arrives. The mills like the pre-printed tickets because they are much easier to read and much more professional than the hand-scrawled alternative.
When the driver leaves the mill, he attaches the mill’s ticket printout to the ticket printed in the woods so that the weight information now accompanies the woods ticket. Those tickets are dropped off back at the office, usually at the end of the week. In the meantime, though, the crew foreman can hit the “Send” button on the E-Logger app at the end of each day, or multiple times in the day if cell coverage allows, and those tickets are visible in the Logger’s Edge system back in the office almost immediately. That daily visibility really helps the managers stay on top of mill quotas much more effectively, and it helps them identify potential operational issues or bottlenecks in the woods on a more timely basis. Before the introduction of the Caribou system, the ticket information often did not get entered until the end of the week, and by then it was too late to address operational problems or adjust deliveries for quota...
The forest is full of mutually symbiotic relationships, like lichens in the forest helping with soil formation, or bees
helping to pollinate flowers, just to pick two simple and wellknown examples. But it turns out that such mutually beneficial
relationships can also happen outside the woods, as the folks
from Plains Logging (based in White Plains, Ga.) and Caribou Software can attest. Their relationship dates back
more than a decade, when Plains first adopted Caribou’s Logger’s Edge software. Both companies have been instrumental in each
other’s expansion, both have encouraged the other to try new things, and both continue to rely on each other’s
support and input.
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And it’s not just the office staff that relies on Caribou’s systems. About a
year after Plains came on board with the Logger’s Edge, they adopted
Caribou’s Mechanic’s Edge system as well. Their initial motivation was the need for a point-of-sales system for
their company store to help manage the sale of equipment
parts and services, but they intended eventually to use it to manage the scheduled maintenance on their own equipment fleet.
Their store manager, Kenny Stewart, was pretty hesitant about learning a new software
system, but he was committed to the process. Now he
knows the Mechanic’s Edge like the back of his hand.
As it often goes, other parts of the business took priority for
a number of years, but Plains did, in fact, accomplish its goal of implementing the maintenance
tracking functionality about two years ago. “We’ve really enjoyed working with the Mechanic’s Edge,” says
James Coleman, one of three brothers who are taking over the business from their father, William.
“I don’t know why we didn’t get it all set up in the beginning. It has been a great asset, and makes it so
much easier to keep up with the machine hours and what services are coming due. Plus, we don’t have
to look back anymore at old invoices and paper files to figure out what was done on a particular unit.”
In recent years, Plains has even extended their use of software right on out to the woods,
replacing their daily paper log sheets and hand-written trip ticket/
sticker system with Caribou’s Suzie Logger app for one of the company crews, the one that
Grant Coleman heads. Plains had developed a meticulous manual tracking system for
accounting for each and every load in the woods, using a sticker system to match each load
with the corresponding mill ticket to ensure all loads were accounted for. The Suzie Logger Android tablet app
has essentially allowed them to eliminate their sticker system and has also allowed them to eliminate all the preprinted
authorization sheets that they used to print for use in the woods for those mills that required them...
A Silent Partner That's Truthful About Business Performance
When it comes to understanding the economics of your business, and helping your
administrative staff and management work smarter, a good information management
system is one of the most valuable business partners you can have. It’s a business
partner that will help you sleep better at night, either knowing that your gut instincts
have been validated by what your data tell you, or helping you identify where the
problems are that you need to correct.
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“The way the information is linked in the system between time sheets and load
tickets lets us easily pull comprehensive job costing information that would otherwise
have taken hours to compile, and would have been much more prone to error.”
Each day, the loadermen at Hadaller turn in their load sheets, which itemize out all
the loads they loaded that day, complete with the trucker, the mill, and the
specie/product information. They enter the loads into The Logger’s Edge on a daily
basis, allowing the managers to monitor loads per day to ensure the truckers are
getting at least the minimum loads they need to cover their costs. By monitoring this
information daily, they can catch problems while they are happening, ask questions to
identify the cause of the bottlenecks, and take corrective action immediately.
Each pay period, Hadaller receives an electronic load ticket listing from
Weyerhaeuser, which they import into the Logger’s Edge. The software
automatically matches up these loads with the loads entered from the loadermen’s
sheet, making it easy for the office personnel to spot “missing payments” from the
mill so they can ensure they are getting paid for every load they deliver...
In the Woods or in the Office - Where Would You Rather Be?
The software has allowed Bisballe Forest Products to leverage his time much more effectively, freeing
him up to spend more time in the woods, which is exactly where he needed to be to
grow the business.
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For Kurt Bisballe at Bisballe Forest Products in Lake City, Michigan, the choice is
obvious: in the woods. He would far rather be overseeing his logging jobs at the job
sites and seeing first-hand what is working well and what needs improvement.
Preferences aside, the reality is that he brings the most value to his customers and his
employees when he is able to spend more time in the woods and with his customers, not
stuck behind his desk in the office...
Caribou Software simplifies and streamlines procedures for Maine loggers.
Each week Crawford's multiple crews develop many loads of different products and deliver them to various markets. Crawford personnel estimate they have
shaved at least two full days off the time
they used to spend on paperwork.
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Let's face it. When it
comes to adopting
computerized technology,
loggers as a general rule
don't lead the charge. Even
in the office, many logging companies
are slow to embrace computerization.
They may have embraced a computerized
accounting system like Peachtree or
Quickbooks to handle their overall financials,
but when it comes to keeping up
with load tickets, they often still rely on
rudimentary spreadsheets at best, or
worse yet, a #2 pencil and a 10-key
adding machine.
That used to be the case with Robin
Crawford and Son Woods Company,
Inc., a 200,000-plus cords a year entity
headquartered in Lincoln, Me. In 2007
the company adopted Caribou Software's
Logger's Edge program to help keep
track of load tickets and streamline the
trucker and crew payment process, not to
mention the revenue reconciliation
process. They even use the program to
keep up with fuel purchases and to automate
International Fuel Tax Agreement
(IFTA) reporting each quarter.
TECHNICAL
QUESTIONS &
ANSWERS FOR
THE FOREST
PRODUCTS
INDUSTRY
A Timber Talk reader asks the question "With tax time just ended, I’ve been forced to
think about all my costs—especially since I went
mechanized. Sometimes it feels like they’re getting
out of hand. Got any tips on how I can improve my
record keeping?"
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While calculating your equipment costs might seem
tedious, it really is vital because many mills "estimate"
equipment costs in order to set logging rates. Specifically,
they estimate the costs per productive machine hour that
a contractor should be able to achieve for each machine
involved in harvesting a cut block. They then convert the
hourly cost to a cost per output (e.g., cubic metre), based
on an estimated production per hour ratio. This rate-setting
exercise theoretically ensures that the contractor earns
enough to cover his equipment costs.
The question, of course, is how to arrive at this hourly cost
figure, and what exactly it should include. There is no set
formula for calculating the cost of a piece of equipment, but
an accounting cost "build-up" approach is fairly common. All
the relevant expenses are identified on an annual basis and
then divided by annual productive (as opposed to available)
hours in order to express the cost on a per-hour basis.
The expenses generally include routine operating/service
expenses, operator costs, capital expenses (depreciation
and insurance), and a return on investment.
When performing this cost build-up exercise, there are a
number of devilish subtleties buried in the details. These
subtleties can have a not-so-subtle impact on the final
costing figure.
Logger's Edge Software is Designed for Logging Businesses
(May - July 2009 edition of the Southeastern Wood Producer
Association's Out of the Woods Magazine)
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Thanks to their investment in The Logger's Edge, a software system
designed specifically to help loggers track their business data,
Glenda and Dewayne Shepard from Circle S Timber Harvesting, Inc.
watch their revenues and costs from one job to the next like a hawk.
Circle S is a one-crew contractor in South Georgia that works
primarily for one timber dealer.
Often, small contractors like Circle S think they have no need to
track their data with a computerized system because they can keep
track of all of it in their heads or with rudimentary hand
calculations. But can they really? Now that Glenda has all her data
in her computer system, she can pull up a tract report showing how
many dollars she spent on fuel to harvest a particular job, and she
can easily see what those dollar figures represent on a per ton
basis because her tract tonnage is right there on the same report.
Not only that, she can tell her husband exactly how much they have
spent on parts and repairs on a particular machine over a given date
range, or how much they have spent on fuel from one equipment unit
or truck to the next. If she runs a report showing that a particular
set of trucks are making the same trips from a given job to the same
set of mills, yet one truck is consistently burning more fuel, they
can begin to ask the right questions to get to the bottom of the
problem. Maybe one truck needs some additional maintenance performed
to improve its fuel efficiency, or maybe one driver needs to be
coached about his driving habits to help improve the fuel efficiency
of the vehicle.
"The software has made my life so much easier," says Glenda. "I
handle my load tickets and my bills one time, and that's it. Then I
have all my information sitting in the computer and not in piles all
over my office. I can select my date range and my equipment units or
trucks or tracts, and pull up the data I want to see immediately."
Logger's Edge Software is designed with loggers
in mind, as these three Canadian contractors can attest.
(December 2007 edition of the Canadian Forest Industries)
Read some of the excerpts:
According to Kelly King from West Pine Contractors in Quesnel, BC:
"A logger with a multi-phase operation would be crazy not to have
some method for tracking his production and costs in this day and
age, whether it is computerized or not. This just makes it so much
easier than when we tried to track the information through
spreadsheets."
Kelly relies on The Logger's Edge to compare his phase-by-phase
costs per cubic metre across all the blocks he has harvested in a
season. He also uses the data from the software to compare how his
overall costs per phase for the season compared to those same costs
from a year ago.
Nighthawk Timber of Timmins, Ontario, also finds that they are
spending less time re-handling certain types of information. For
example, they do a fair amount of hourly work, especially during the
summer months. They used to enter their time sheets into one system,
and then re-handle those same sheets to calculate the hourly
charge-outs. Now, they simply enter the time sheets into The
Logger's Edge once, they set up their employee pay rates, as well as
the equipment charge-out rates, and the software generates the
corresponding reports needed for both payroll and invoicing
automatically.
The investment in Logger's Edge was well worth it for Jason
Schuurman, of J.D. Schuurman Contracting in Alberta. He had
originally intended to hire a part-time bookkeeper to help keep up
with the office record keeping. Instead, he spent roughly $3,000 on
the software, and kept up with the records himself.
Logger's Edge Software is Designed for Logging
Businesses
(January 2007 edition of the Southern Loggin' Times)
Read some of the excerpts:
After adopting Caribou's system, one logging company in Virginia was
able to eliminate the costs of an outside bookkeeping firm by taking
the employee and contractor payment process in house. He
insists that he couldn't do without Logger's Edge.
"Load-by-load, mile-by-mile, ticket-by-ticket, the data are all
there. Because they can see their performance week-to-week, I
spend much less time answering questions on payday. Plus, I
can generate my trucker settlements in about half the time it used
to take."
Dasher says using a system like LE is simply a smart business
decision. "I used to review my numbers only every two weeks.
Now, I review them every two or three days. If a crew's tons
are down, I see it right away and can investigate it immediately."
"Caribou's support is great," contends Amy Coleman. "If I call with
a question or an issue, I can share my desktop securely with them
right over the internet, and they can see exactly what I'm looking
at, and take control of my machine if they need to. There's no need
for them to come to us. They provide assistance instantly with their
remote support tools."
Dick Walsh Forest Products Named Timber Harvesting's Logging
Business of the Year
We are proud to announce that one of our customers ---
Dick Walsh Forest Products from Park Rapids, Minnesota --
was awarded the Timber Harvesting's 2006 Logger of the Year
Award. Follow the link below to the left to read the full article, and see
how the Logger's Edge has benefited the Walsh business.
Read some of the excerpts:
Jodi [Walsh of Dick Walsh Forest Products] is very high on
computer software used in the business. "One of the best
changes we've made in a long time is buying Logger's Edge software,"
she says. "I called Boise and told them I needed a better way
to track deliveries and they referred me to this Canadian
company.
The program paid for itself in three months.
She uses the program, developed by Caribou Software, to track
timber contracts, keep up with production by product categories,
track deliveries and record actual trucking and equipment costs.
You can also read what some of our Canadian
clients have to say about our software and support in an article
published in the Winter 2006 edition of the Interior Logger and
Trucker Magazine.
When Loggers Meet Computers:
(Winter 2006 edition of the Interior Logger and Trucker Magazine)
Read some of the excerpts:
"The biggest thing for us is that they will tailor the
program to meet our needs," she [Sue Hagarty of Roga Contracting in
Kamloops, BC] said. Right now we are facing a lot of big issues,
such as the bugs and the resulting light loads. They have helped us
and our need to deal with that issue. As well, they understand the
diversity within the industry – the Coast is different from the Interior,
and the Interior is different from the North."
"The fuel rebate reporting system is absolutely excellent," she [Janice
Himech of John Himech Logging of Houston, BC] said. "In fact, it is such a
good system that the Victoria taxation branch actually complimented us on
it!"
"We can reconcile statements and it generates a very professional
detailed pay statement that I can attach to my stubs," Janice said.
"I know the truckers really appreciate this."
Janice said the support received from Caribou staff has been
"stellar".
Says Theresa Phillips of Pitka Logging in Vandorhoof, BC:
"Caribou is always there when I need a hand, either by phone, fax or
internet. I often work in the evenings which makes it difficult when
I have problems. I had a problem which I needed help with, but was playing
phone tag. One of the ladies, (Jennifer), knew that I often work
late and went way out of her way to post an extensive "self help"
instruction page to You don't often find support like that."
Read some of the excerpts:
"Logging companies invest literally millions of dollars in processors,
skidders, and other types of heavy equipment to run their operations. But
from an economic standpoint, making an investment in such capital
equipment only makes sense if the revenue generated by the equipment
exceeds the cost. All too often, loggers face the spectre of bankruptcy as a
consequence of failing to measure their costs correctly. Just ask any of the
auction companies that do so well selling used equipment."
"While calculating your equipment costs might seem tedious, it really is vital
because many mills “estimate” equipment costs in order to set logging rates.
Specifically, they estimate the costs per productive machine hour that a
contractor should be able to achieve for each machine involved in harvesting
a cut block. They then convert the hourly cost to a cost per output (e.g.,
cubic metre), based on an estimated production per hour ratio. This ratesetting
exercise theoretically ensures that the contractor earns enough to
cover his equipment costs."